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ItalianoKTECH 502 F2000
Automatic double column bandsaws with CNC control
KTECH 502 is an automatic double column bandsaw that includes the most advanced technology avilable to cut bars, tubes, solids and profiles up to 60° both letf and right. An automatic sawing machine with CNC managed feeder and sawframe, KTECH has 10" touch screen interface to manage the cutting process and is the perfect working tool for professionals.
video Other infos DownloadTechnical information
| Cutting capacity at 0° |
Round: 350mm Quadrato: 330mm Rectangular: 500x310mm |
| Cutting capacity ata 45° (sx) |
Round: 300mm Quadrato: 300mm Rectangular: 300x300m |
| Cutting capacity ata 45° (dx) |
Round: 300mm Quadrato: 300mm Rectangular: 300x300mm |
| Cutting capacity ata 60° (sx) |
Round: 150mm Quadrato: 150mm Rectangular: 150x320mm |
| Cutting capacity ata 60° (dx) |
Round: 150mm Quadrato: 150mm Rectangular: 150x320mm |
| Cutting capacity bundle / scrap-end |
Max: 500x250mm Min: 130x20mm Scrap-end: 255mm |
| Cutting capacity at 0° solids (C45) |
250mm |
| Minimum cutting diameter |
10mm |
| Minimum cutting length |
25mm |
| Minumum scrap-end |
240mm (single cut at 0°) |
| Blade size |
4250x34x1.1mm |
| Blade speed |
From 18 to 100 m/min |
| Blade motor |
2.2KW |
| Blade tension |
1900kg/cm2 |
| Feeder length |
2000mm (option F3000/6000mm) |
| Feeder motor power |
Brushless BMH 2.5 N-m |
| Max load on feeder |
2000kg |
| Sawframe rotation power |
0,55Kw |
| Hydraulic unit power |
0,55Kw |
| Size - Working plate height - weight |
3700x2300x2180mm / 845mm / 2250kg |
10" touch screen display
KTECH 502 has an easy and intuitive interface dedicate to optimize the user-experience: thanks the CNC system and 10" touch screen display the user can manage all the machine operative function, set up 99 cutting program and multiple cutting length on the same bar, set the number of feeder stroke, the number of pieces and blade speed. It's also possibile to do an autodiagnostic to detect errors.
Create a program for edge cut
Among Ktech main features there's the possibility to create a program via touch screen for edge cut. From the menu AUTO, the user select the required setting for the cutting process (blade and feeder speed), then he can report all the data of its technical drawing and layout on the touch screen, recreating the exact measuments of the bar to proceed with desiderd cut.
Expulsion system
The operator can select, through the machine parameters, to set the automatic expulsion of the cut pieces in 3 different ways: 0
no expulsion; 1
expulsion only for trim-cut; 2
expulsion for all cut pieces. It's possibile to set the expulsion length from machine parameters.
Feeder as length stop
It's possible to use the feeder as length stop when the machine is cutting in semiautomatic cycle by taking the feeder to the required length (minimum 270 mm, maximum distance between blade and feeder) using the GO TO option; in this case the bar will be loaded by the unloading side. Feeder vice is completely closed to be used as length stop.
4 controlled axes
KTECH line automatic bandsaws have an innovative 4 controlled axis system (laterial movement and closing of the vice, material feeding and sawframe rotation), all managed by numeric control. All the machine movement and setting can be controlled and modified via touch screen display.
Rigid sawframe with tubolar section
KTECH 502 sawframe is electrowelded with rigid structure and big thickness. The massive structure helps reduce vibrations, binding or slowing during the cutting process, saving sawblade life and durability. High cutting performances even on the biggest sections and full materials are provided by the canted blade.
Sawframe rotation
The automatic sawframe rotation is managed by motor reducer and inverter. An hyraulic piston lock the bow once it reached the set position. To keep clean and allows perfect rotation, an air-cleaning system is working during the rotation. Bow rotation power is 0.55KW.
Blade
KTECH's blade is equipped with electronic inverter to expand the blade speed range (from 18 to 100 m/min) so that the cut is optimized on a wide range of materials, saving also the blade life. To operate even on wider section and full material without having strain on the band, the blade has a high tension (2000kg/cm2).
Material detech system
Mechanical material detection system automatically detech the first point point, allowing the fast approach of the bow to the material. The end-cutting process is managed by a microswitch placed on the mobile blade guides that automatically detech when the cutting process ends.
Feeder
The machine is equipped with a 2000mm feeder (it's available a 3000mm feeder) with integrated roller table. The movement (which is managed by the touch screen interface) is provided by a brushless BMH 2.5 N-m motor with rack and pinion. Minimal scrap-end is 250 mm while the minimum cutting length is 10mm.
High cutting precision
KTECH line bandsaws have an automatic control of the pieces size thanks to the infinitesimal encoder and the automatic correction of the cutting lengths. Thanks to the innovative angle measurement system (angle reading is set outside the machine center), the machine has an high positioning accuracy and the best cutting precision.
Minimal lubrification system
Minimal lubrification system is standard to avoid any coolant dispersion, keeping working area perfectly clean so that the machine can always work in the most efficient way; it works thanks to automatic switch and it has 2 nozzle and 1.3 l tank capacity.
Washing gun
Premium Line automatic bandsaws and semiautomatic and automatic Maxi Line bandsaws are standardly equipped with a washing gun dedicated to keep clean the working area and remove any residuals and remainings, allowinga to keep the highest efficiency of the machine.
Blade deviation control
It allows to always have cutting process with the right tollerance. It's possibile to set the preferred tollerance based on the needs for a specific material or cutting angle (maximum tollerance: 0.2mm).
Bundle cutting device
Hydraulic bundle cutting device which maximum cutting capacity is 500x250 while minimum capacity is 130x20mm. Minimum scrap-end with bundle cutting is 200mm. it's possibile to use the machine for mitre cutting just by disassembling the pressure device.
Bundle cutting device
Together with the pressure placed next to the vice, the bundle cutting is made also by a supplementary device placed on the integrated feeder on outer part of feeder's jaws. This device must not be removed to use mitre cutting.
Laser ray
To ease the working process, it's possibile to require di special laser ray that points the cutting line on the material before starting to operate.
Industry 4.0 Ready - SAWFACTORY
IMET automatic machines can be connected to the company network and be used remotely thanks SAWFACTORY and modem. SAWFACTORY is a dedicated software which allows to manage the cutting process from the office desk by setting cutting programs and monitoring the workflow thanks to the dedicated web app. The software also allows to also receive assistance by our technicians remotely. Discover SAWFACTORY: https://bit.ly/2RuxHuX
Industry 4.0 Ready - OneLoad for MES
The kit allows to load from the company office/MES to the machine software a cutting list/program to optimize the internal workflow while avoiding possible mistakes made by the machine operator. It's necessary, for the customer, to have an FTP server on te same LAN where both SAWprogram software and cutting program are installed. A "shortcut" is enabled on the machine control to load the cutting lists and start the cycle (the kit is available only if the "Industry 4.0 Ready" package is already installed).
Industry 4.0 Ready - RealTime for MES
The kit allows to send directly from the machine to the MES information in real time about: machine status, cut pieces situation, automatic cycle progession. The connection is provided via a Web service made available by the user on his own LAN; the webservice will act as a filter between the bandsaw and the internal MES (the kit is available only if the "Industry 4.0 Ready" package is already installed)
Marking system
It's available for KTECH 502-652 models the automatic ink marking system that allows to impress a code on cut pieces to ease the material seleciton after the cut: the marking systems works before the cut and its programmaing is integrated with the machine CNC (allowing to create a unique program via KTECH touch screen) but it's equipped with its own independent touch screen display.
Sawframe downfeed with ballscrew
It's available upon request the sawframe downfeed descent by ballscrew and servomotor. Adding this features, the user can access to the automatic parmeters system and internal material library that he can also expand with its customized parameters. The option also include the controlled movement of the blade guide and the possibility to control the unloading device.
Metal protection barriers
According to CE law, it's also available the protection safety system made by metallic barriers that covers the machine on the 4 side with CNC managed access doors to regulate and control the operator access to the . working area.
Safety photocells
It's possible, if the user doesn't want a full metallic barriers protection system, to install a pair ofl photocells instead of one of the metallic side.
Loading/unloading roller table
Loading and unloading roller table. The module is composed by a 1.5m element with 1 leg and 1500kg maximum capacity. It's also available a connection element to adapt it to the machine for the unloading side.
Additional foot for roller tables
Additional foot in kit, to be used to fix the roller tables to ground once positioned
Vertical rolls
Pair of vertical containment rolls made in steel. Max 2 pairs every 1.5 element.
Single vertical roller
Single vertical roll to prevent fails Height 300mm. Max 2 pairs for each 1.5m element.
Automatic loading system
Automatic bar loader driven by the saw control software where the bars are automatically fed, consisting of supporting surfaces with a drag chain and loading stations (from 5 to 15). The supporting surfaces can be easily moved thanks to a modular structure. The feeder is provided with a system of blockage of the bar and with vertical aligning rollers and gearboxes to move the drag chains. The system is driven by the software of the saw to which it is connected.
Automatic unloading system
Upon request it's available a customized material unloading system with bar warehouse developed based on the customer requests and needs.
10" touch screen display
KTECH 502 has an easy and intuitive interface dedicate to optimize the user-experience: thanks the CNC system and 10" touch screen display the user can manage all the machine operative function, set up 99 cutting program and multiple cutting length on the same bar, set the number of feeder stroke, the number of pieces and blade speed. It's also possibile to do an autodiagnostic to detect errors.
Create a program for edge cut
Among Ktech main features there's the possibility to create a program via touch screen for edge cut. From the menu AUTO, the user select the required setting for the cutting process (blade and feeder speed), then he can report all the data of its technical drawing and layout on the touch screen, recreating the exact measuments of the bar to proceed with desiderd cut.
Expulsion system
The operator can select, through the machine parameters, to set the automatic expulsion of the cut pieces in 3 different ways: 0
no expulsion; 1
expulsion only for trim-cut; 2
expulsion for all cut pieces. It's possibile to set the expulsion length from machine parameters.
Feeder as length stop
It's possible to use the feeder as length stop when the machine is cutting in semiautomatic cycle by taking the feeder to the required length (minimum 270 mm, maximum distance between blade and feeder) using the GO TO option; in this case the bar will be loaded by the unloading side. Feeder vice is completely closed to be used as length stop.
4 controlled axes
KTECH line automatic bandsaws have an innovative 4 controlled axis system (laterial movement and closing of the vice, material feeding and sawframe rotation), all managed by numeric control. All the machine movement and setting can be controlled and modified via touch screen display.
Rigid sawframe with tubolar section
KTECH 502 sawframe is electrowelded with rigid structure and big thickness. The massive structure helps reduce vibrations, binding or slowing during the cutting process, saving sawblade life and durability. High cutting performances even on the biggest sections and full materials are provided by the canted blade.
Sawframe rotation
The automatic sawframe rotation is managed by motor reducer and inverter. An hyraulic piston lock the bow once it reached the set position. To keep clean and allows perfect rotation, an air-cleaning system is working during the rotation. Bow rotation power is 0.55KW.
Blade
KTECH's blade is equipped with electronic inverter to expand the blade speed range (from 18 to 100 m/min) so that the cut is optimized on a wide range of materials, saving also the blade life. To operate even on wider section and full material without having strain on the band, the blade has a high tension (2000kg/cm2).
Material detech system
Mechanical material detection system automatically detech the first point point, allowing the fast approach of the bow to the material. The end-cutting process is managed by a microswitch placed on the mobile blade guides that automatically detech when the cutting process ends.
Feeder
The machine is equipped with a 2000mm feeder (it's available a 3000mm feeder) with integrated roller table. The movement (which is managed by the touch screen interface) is provided by a brushless BMH 2.5 N-m motor with rack and pinion. Minimal scrap-end is 250 mm while the minimum cutting length is 10mm.
High cutting precision
KTECH line bandsaws have an automatic control of the pieces size thanks to the infinitesimal encoder and the automatic correction of the cutting lengths. Thanks to the innovative angle measurement system (angle reading is set outside the machine center), the machine has an high positioning accuracy and the best cutting precision.
Minimal lubrification system
Minimal lubrification system is standard to avoid any coolant dispersion, keeping working area perfectly clean so that the machine can always work in the most efficient way; it works thanks to automatic switch and it has 2 nozzle and 1.3 l tank capacity.
Washing gun
Premium Line automatic bandsaws and semiautomatic and automatic Maxi Line bandsaws are standardly equipped with a washing gun dedicated to keep clean the working area and remove any residuals and remainings, allowinga to keep the highest efficiency of the machine.
Blade deviation control
It allows to always have cutting process with the right tollerance. It's possibile to set the preferred tollerance based on the needs for a specific material or cutting angle (maximum tollerance: 0.2mm).
Bundle cutting device
Hydraulic bundle cutting device which maximum cutting capacity is 500x250 while minimum capacity is 130x20mm. Minimum scrap-end with bundle cutting is 200mm. it's possibile to use the machine for mitre cutting just by disassembling the pressure device.
Bundle cutting device
Together with the pressure placed next to the vice, the bundle cutting is made also by a supplementary device placed on the integrated feeder on outer part of feeder's jaws. This device must not be removed to use mitre cutting.
Laser ray
To ease the working process, it's possibile to require di special laser ray that points the cutting line on the material before starting to operate.
Industry 4.0 Ready - SAWFACTORY
IMET automatic machines can be connected to the company network and be used remotely thanks SAWFACTORY and modem. SAWFACTORY is a dedicated software which allows to manage the cutting process from the office desk by setting cutting programs and monitoring the workflow thanks to the dedicated web app. The software also allows to also receive assistance by our technicians remotely. Discover SAWFACTORY: https://bit.ly/2RuxHuX
Industry 4.0 Ready - OneLoad for MES
The kit allows to load from the company office/MES to the machine software a cutting list/program to optimize the internal workflow while avoiding possible mistakes made by the machine operator. It's necessary, for the customer, to have an FTP server on te same LAN where both SAWprogram software and cutting program are installed. A "shortcut" is enabled on the machine control to load the cutting lists and start the cycle (the kit is available only if the "Industry 4.0 Ready" package is already installed).
Industry 4.0 Ready - RealTime for MES
The kit allows to send directly from the machine to the MES information in real time about: machine status, cut pieces situation, automatic cycle progession. The connection is provided via a Web service made available by the user on his own LAN; the webservice will act as a filter between the bandsaw and the internal MES (the kit is available only if the "Industry 4.0 Ready" package is already installed)
Marking system
It's available for KTECH 502-652 models the automatic ink marking system that allows to impress a code on cut pieces to ease the material seleciton after the cut: the marking systems works before the cut and its programmaing is integrated with the machine CNC (allowing to create a unique program via KTECH touch screen) but it's equipped with its own independent touch screen display.
Sawframe downfeed with ballscrew
It's available upon request the sawframe downfeed descent by ballscrew and servomotor. Adding this features, the user can access to the automatic parmeters system and internal material library that he can also expand with its customized parameters. The option also include the controlled movement of the blade guide and the possibility to control the unloading device.
Metal protection barriers
According to CE law, it's also available the protection safety system made by metallic barriers that covers the machine on the 4 side with CNC managed access doors to regulate and control the operator access to the . working area.
Safety photocells
It's possible, if the user doesn't want a full metallic barriers protection system, to install a pair ofl photocells instead of one of the metallic side.
Loading/unloading roller table
Loading and unloading roller table. The module is composed by a 1.5m element with 1 leg and 1500kg maximum capacity. It's also available a connection element to adapt it to the machine for the unloading side.
Additional foot for roller tables
Additional foot in kit, to be used to fix the roller tables to ground once positioned
Vertical rolls
Pair of vertical containment rolls made in steel. Max 2 pairs every 1.5 element.
Single vertical roller
Single vertical roll to prevent fails Height 300mm. Max 2 pairs for each 1.5m element.
Automatic loading system
Automatic bar loader driven by the saw control software where the bars are automatically fed, consisting of supporting surfaces with a drag chain and loading stations (from 5 to 15). The supporting surfaces can be easily moved thanks to a modular structure. The feeder is provided with a system of blockage of the bar and with vertical aligning rollers and gearboxes to move the drag chains. The system is driven by the software of the saw to which it is connected.
Automatic unloading system
Upon request it's available a customized material unloading system with bar warehouse developed based on the customer requests and needs.
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